Polycarbonate Injection Moulding
Parts & Components
Manufacturer

ONE STOP SOLUTION ARTICLE DESIGN MOLD DESIGN PRODUCTION
Nylon-PA6-Injection-Moulded-Hinges

Polycarbonate is the known as a strong and tough thermo plastic material widely used in Plastic injection moulding parts and components. Due to its Transparancy, Polycarbonate is used for Automobile head lights, Camera lenses, Gogals, Electrical housings, Medical tubes etc transparent parts. With compare to nylon, Polycarbonate has izod impact strength 10 times. And water absorption 8 times lesser than Nylon.

PC Material Specifications

  • 1.2 G/cm3 Density
  • 65 MPA Tensile Stress
  • R115 Hardness
  • -20° to +100° C Working Temp.
  • 30 kj/m2 Izod Impact
  • 10 KV/mm Min Dielectric Strength
  • UL94 V2 Flame rating
  • 55mm / Min Burning ISO75-2/A
  • 0.25 % Water Absorption

Benefits of Polycarbonate Injection Moulding Parts

Fire Retardant

Medium cost

High Impact

Good Transparancy

Good Insulating

Easy Moulding

Our latest Polycarbonate injection molding parts

Polycarbonate Screws

Nylon-PA6-Injection-Moulded-screws-mould-design

Polycarbonate Hinges

Nylon-PA6-Injection-Moulded-Hinges

Polycarbonate Insert Moulded Roller

Nylon-PA6-Injection-Moulded-Bearing-insert-moulding

Polycarbonate Bracket

Nylon-6-Wall-Mounting-Bracket-for-Enclosures-768x619

Polycarbonate Distance Sleeve

Nylon-PA6-Injection-Moulded-distance-sleeve

Polycarbonate Clamp

Nylon-PA6-Injection-Moulded-Clamps

Polycarbonate Clamp

Nylon-PA6-Injection-Moulded-Clamp-mould-design

Polycarbonate Suction Plate

Nylon-PA6-Injection-Moulded-Suction-Plate (1)

Polycarbonate Injection Molding Data

Why Polycarbonate Injection Moulding

  • High Strength
  • Super Gloss Finish
  • Easy Injection Moulding
  • Easy Available
  • Medium Cost
  • Lower Shrinkage Ratio
  • High Impact Resistance
  • HIgh Electrical Insulation
  • Good Weldability
  • Good Abrasion Resistance
  • HIgh Rigidity

Polycarbonate Specification

  • 1.2 G/cm3 Density
  • 65 MPA Tensile Stress
  • R115 Hardness
  • -20° to +100° C Working Temp.
  • 30 kj/m2 Izod Impact
  • 10 KV/mm Min Dielectric Strength
  • UL94 V2 & V0 Flame rating
  • 55mm / Min Burning ISO75-2/A
  • 0.25 % Water Absorption

Application of Polycarbonate

  • Engineering PC Components
  • Automobile PC Headlights and Covers
  • Polycarbonate Medical Tubes
  • PC Lense, Covers, Boxes
  • Polycarbonate Enclosures
  • Polycarbonate Instrument covers
  • Polycarbonate Electrical housings
  • PC Electrical Insulators
  • Polycarbonate Decorative and Artificial items
  • PC Transparent machine covers

Polycarbonate Injection Moulding Parameters

  • 0.6 % Shrinkage ratio
  • 280°C Melting Temperature
  • 20 MFI Melt flow Index
  • 320°C Nozzle Temperature
  • 300°C Zone 1 Temperature
  • 290°C Zone 2 Temperature
  • 280°C Zone 3 Temperature
  • 270°C Zone 4 Temperature
  • 90°C Dryer Temp for 3 Hrs
  • 60°C Mould Temperature
  • 75 - 125 Mpa Injection Pressure

Mould Design, Manufacturing, Supply - One stop solution

We Idis India is a reputed and fast growing enginerring parts manufacturer and supplier specially in Injection moulding plastic components. Our in house mould design, development and moulding facility helps us for quick and faster supply of plastic injection moulded components in time. latest technology of 3d scan, 3d Print makes prototype component for initial customer review and approvals. In house injection moulding facility produce the sample and trial pieces prior to hardchrome and super finishes.

Process of Polycarbonate Injection moulding mold manufacturing

Concept Model

Conceptual Model for Injection Moulding Plastic Parts

3D Print or Proto

3d Printing and Prototype Design and development for Injection Moulding parts

Mould Design

Injection Moulding Mould Design and Development

Shaping Grinding

Shaping and Grinding for Injection Moulding moulds

VMC

VMC for Injection moulding moulds

Tapping

Drilling and tapping for Injection moulding moulds

Spark EDM

EDM and Spark for Injection moulding moulds

Ruff Polishing

Ruff Polishing of Injection moulding mould

Assembly

Assembly of Injection moulding moulds

Mould Trial

Trial of Injection moulding mould

Final Polishing

Final Polishing of Injection moulding moulds

hardchrome Electroless

Nitriding, Hardchrome and electroless polishing of Injection Moulding Moulds

Our KPIs

Cost Effective

Experts for Low to Medium level Component design and developments. If your projects/parts are not complex, Idis India are best choice for you.

On time Delivery

Inhouse Manufacturing for Injection moulding moulds & components helps us development of Plastic Parts in commited time. Our Average lead time is 15 Days.

Honesty & Genuine

We believe Customer is always Priority and we work for them. Dedicated to customer service with loyalty and positive approach under any circumstances.

Wide Network

We have tied up with many logistics partners for intra and international deliveries. No matter how small or big order/consignment it is.

Pan India Presence

15 Years Experience

Low cost

Easy Available

Immediate

Direct Supply